Sanitary Stainless Steel Ball Valves: A Key Component in the Food and Beverage Industry
Sanitary stainless steel ball valves are an essential component in the food and beverage industry, ensuring that processes run smoothly and efficiently. These valves are designed for use in applications where cleanliness and hygiene are of utmost importance, such as in the production of food, dairy products, beverages, and pharmaceuticals.
At SANSUN, we specialize in the manufacturing of sanitary stainless steel ball valves that meet the strictest industry standards. Our valves are made of high-quality materials and are designed to withstand harsh environments and frequent use. In this article, we’ll take a closer look at the benefits of using sanitary stainless steel ball valves in the food and beverage industry.
Benefits of Sanitary Stainless Steel Ball Valves
Hygienic Design: Sanitary stainless steel ball valves are designed to be easy to clean and sanitize, making them ideal for use in the food and beverage industry. Their smooth surfaces and minimal dead spaces ensure that no bacteria or contaminants can accumulate, reducing the risk of contamination and ensuring product purity.
Durability: Sanitary stainless steel ball valves are highly durable and can withstand high temperatures, corrosive substances, and frequent use. This makes them ideal for use in applications that require frequent cleaning and maintenance.
Versatility: Sanitary stainless steel ball valves can be used in a variety of applications, including flow control, diversion, and shut-off. They can be customized to fit specific requirements, such as size, pressure rating, and temperature range.
Cost-Effective: Sanitary stainless steel ball valves are a cost-effective solution for the food and beverage industry. They require minimal maintenance and have a long service life, reducing the need for frequent replacements and repairs.
Compliance: Sanitary stainless steel ball valves are designed to comply with industry standards and regulations, ensuring that your processes meet the strictest hygiene and safety requirements.
Choosing the Right Sanitary Stainless Steel Ball Valve
When choosing a sanitary stainless steel ball valve, it’s important to consider factors such as the size, pressure rating, and temperature range. At SANSUN, we offer a range of sanitary stainless steel ball valves that can be customized to fit your specific requirements. Our valves are made of high-quality materials and are designed to meet industry standards and regulations.
In conclusion, sanitary stainless steel ball valves are a critical component in the food and beverage industry, ensuring that processes run smoothly and efficiently while maintaining the highest standards of hygiene and safety. At SANSUN, we are committed to providing our customers with high-quality sanitary stainless steel ball valves that meet their specific needs and requirements. Contact us today to learn more about our products and services.
Three-piece stainless steel tri-clamp ball valve for process flow control.
Easily control the flow of your process lines with this encapsulated ball valve. Connect to existing sanitary process lines with tri-clover clamp connections.
Three Piece Encapsulated Tri-Clamp Ball Valve 316 Stainless Steel Body Working Pressure: 1000 PSI WOG Operating Temperatures: -4° F – 300° F Locking Handle Blow-out proof stem Actuated Ball Valve Model Also Available
Three piece, full bore sanitary ball valves, low ferrite 316L, 1/2″ – 4″ (DN15 – DN100), TFM seats (cavity and non-cavity) and seals, for pharma clean steam, air and gas, acids and pneumatic conveyance of pharma powders.
Generally speaking, the Tri-Clamp Fittings, Sanitary Valves,Sanitary Hoses,Sanitary Strainers,Sanitary pumps are necessary component for beer brewing, and for Food, beverage, pharmaceutical, dairy industries.
Tri-Clamp Fittings Some of the most common and popular types of stainless fittings are tri-clamp, also known as tri-clover. These have a practical and straightforward design.
Using a gasket and clamp, the tri-clamp system creates a leak-proof environment for your favorite beverage.
Tri-clamp fittings connect flush against each other, with a gasket seal in-between. They are held firmly together by a clamp, which completes the assembly. Elegant and low maintenance, this is the industry standard.
Because the design is so simple, this means sanitization and assembly are quick. Even replacing gaskets is a breeze, making these fittings great long-term investments.
Tri-clamp fittings come in a variety of designs and sizes to fit every possible need. In our selection, there are reducers, elbows, laterals, and much more. You can design the perfect brewing system for just about any need.
You may hear the term “tri-clover” when discussing fittings. Generally, the term is interchangeable with tri-clamp. Without going into historical context, both stainless connectors are essentially the same.
Tri-Clamp Fittings
Sanitary Valves Valves can come in a variety of designs to suit your particular needs. Whether you need to reduce interior tank pressure with a relief valve during fermentation or introduce clean water with a simple ball valve, valves are an important component of your hardware.
Quality stainless steel fittings should fit valves and match the style you desire. A suitable valve should be leak-free, operate efficiently, and be simple to clean. They’re also available in various types of seating material and handle colors.
The most common types of valves are ball valves and butterfly valves. The former is a ball with a hole drilled through it, allowing flow when rotated. The latter is a disk that turns on a shaft.
Ball valves offer less all-around resistance and can maintain pressure more efficiently, while butterfly valves are generally cheaper and easier to maintain.
Sanitary valves
Sanitary Hoses Food grade hoses allow you to transport the beverage from one place to another. They do so while offering flexibility and cost-effectiveness.
These must be USDA and FDA compliant and can come in various lengths and fittings to pair with the rest of your brewers’ hardware.
Quick disconnects are easy with quality hoses that use stainless connectors. These are made from various materials with different temperature ranges.
Sometimes hoses are made for the type of beverage you’re moving, such as wine or beer, making for more diverse options in your setup.
Sanitary Hoses
Sanitary Pumps
Sanitary pumps are suitable for transporting clean liquid materials without solid particles, pure water and other medical products, beverages, and alcohol.
Sanitary Pumps
Sanitary Strainers The last of the brewers’ hardware we’ll be discussing are stainless strainers. These provide another tool in your hardware toolbox.
Whether being used as tank sprayers or mesh filtration, they improve the product’s purity and quality.
Even mesh overlays should be made with high-quality stainless steel. They should also come in various sizes and lengths, thus allowing for better control throughout the brewing process.
Sanitary Strainer or Sanitary fliter is used to eliminate the small particulates from compressors, pumps, meters and some other equipments. When liquids flow through the screen, impurities can be held up, then pure liquids come out through the outlet. If cleaning is needed, just draw out the cartridge and put it back after the cleaning, it is very convenient for using and maintenance.
The filters are with compact design, strong filter power, small damage and favorable pricing, they are widely used in food, beverage, dairy and pharmaceutical industries.
TECHNICAL DATA Body Material AISI 304 or AISI 316L Gasket Material EPDM, Silicone, Viton (FPM) End Connections butt-weld, tri-clamp, union, flange Mesh sizes from 0.5mm to 2.0mm Screen from 30 mesh to 300 mesh Max. Working Pressure 145psi (10bar) Working Temperature 14 ~ 248°F (-10 ~ 120°C) Internal Finish Ra 16 ~ 32µin (0.4 ~ 0.8µm), Ra 32µin as default. External Finish Ra 16 ~ 32µin (0.4 ~ 0.8µm), Ra 32µin as default. Y Type Filter no need to disassemble from pipeline, just loose the clamp or nut, then the mesh can be took off easily.
Sanitary Y Strainer, Y Type Filter , line type Strainer, angle type Strainer , jacket type Strainer,
sanitary filter housing tri clamp filter housing Cartridge filter housing
Tri Clover fittings, also called sanitary fittings, are widely used in the commercial food processing industries.
They can be found in dairies, soft drink plants, wineries and of course: breweries. They allow for pipe and tubing connections to be made in a sanitary fashion that is designed to be cleaned in place (CIP) but is easily broken down for further cleaning, inspection and repair. For an installation to be truly considered sanitary, it most conform to the “3A” standard. Among a long list of requirements, the two that stand out are:
No exposed threaded connections. All connections end to end must not have any threads. There can be connections made with threaded fittings, but they are special fittings that use a gasket or seal between the threads and the fluid. Connections between Tri Clover fittings and NPT fittings are not allowed in the 3A standard and that’s why those fittings are hard to find.
No abrupt changes in internal diameter. If you need to reduce a 3″ pipe to a 2″ pipe, there is a special reducing fitting that offers a gradual taper between the two diameters.
Benefits of Tri Clover Compatible Fittings in the Home Brewery.
As you can see from the two basic requirements above, it’s pretty difficult to maintain a truly sanitary installation of Tri Clover Compatible fittings at the home brewery scale. So why bother with them? Because they make excellent connections. They are very easy to clean since there are no pockets, nooks or crannies and they don’t leak. All other quick disconnect designs on the market depend on an o-ring captured in the QD body or on the plug. Unless you remove the o-ring every time you clean them, they tend to trap sticky wort. These o-rings are also susceptible to tearing and leaking. Used on the inlet side of a pump that can lead to an annoying air bleed that will cause the pump to cavitate. That’s not to say that quick disconnects are bad, they are certainly easier and faster to use and if the o-rings are properly maintained, they will offer years of service.
Sizing Tri Clover Compatible Fittings for your Home Brewery.
Like all pipe and tube fittings, the sizing of Tri Clover Compatible Fittings can be confusing. Unlike all other pipe and tube fittings, Tri Clover Compatible Fittings are a lot easier to understand: The size of a Tri Clover Compatible fitting refers to the outside diameter of the sanitary tubing it makes a connection for, NOT the flange diameter. 1/2″ and 3/4″ Tri Clover Compatible fittings share the same .984″ flange size just like 1″ and 1.5″ fittings share a 1.984″ flange. See the table for Tri Clover Compatible size vs. flange size.
Tri Clover Compatible Size
Actual Flange Size
1/2 “, 3/4”
.984″
1″, 1.5″
1.984″
2″
2.516″
2.5″
3.047″
3″
3.579″
4″
4.682″
6″
6.570″
The most common size used in the home brewery market is the 1″-1.5″. Since they share the same flange size, they can be interconnected with no problem. A 1″ ball valve will connect to a 1.5″ ferrule without a problem. 1/2″ Tri Clover Compatible fittings are a little more compact and weigh less, but since they are not as widely used they tend to be more expensive. Sabco uses 1/2″ Tri Clover Compatible in it’s Brew Magic® system. Every other commercial home brewery I’ve seen uses 1/1.5″ fittings. 2″ Tri Clover Compatible fittings can be used to make a connection with a Sanke Keg ferrule.
What’s Needed to Make a Tri Clover Connection.
To make a Tri Clover Compatible connection you need two fittings, one gasket and one clamp. The fitting can be a Tri Clover Compatible ferrule, a Tri Clover X NPT fitting, a Tri Clover Compatible valve or site glass etc. Each connection requires a clamp and gasket. Tri Clover Compatible gaskets are available in a wide variety of materials but the most useful ones to us as home brewers are Silicone, PTFE Teflon® and BUNA-N. Silicone offers great heat resistance and is soft so it forms a seal very easily. Silicone sanitary gaskets are my favorite for almost any connection. Teflon® is more rigid than BUNA-N and requires a little more clamping pressure to get a good seal. It also has a high heat resistance, and it’s definitely the material of choice if the connection is a rotation point like in a fermentor racking arm or rotating pickup tube. BUNA-N is an inexpensive and easy to seal material.
Stainless Steel Sanitary Ball Valves Sanitary ball valves are also called a hygienic ball valve which is opened by turning handles attached to balls inside the valves. The ball has a hole or port through the middle. When the port is in line with both ends of the valve, the flow will occur. When the valve is closed, the hole is perpendicular to the ends of the valve, and flow is blocked. A ball valve is durable and usually works to achieve perfect shutoff even after years of disuse.
sanitary ball valves are made of high-quality stainless steel, which can meet the special requirements of various media in the food and biopharmaceutical fields. The smooth, seamless, and automatic emptying of handicrafts is also very suitable for steam cleaning.
sanitary ball valve has many advantages such as removable connection, simple structure, and easy maintenance; sanitary ball valve rubber seals and valve plates are high-quality pieces to ensure the use of performance and service life;
sanitary ball valve can supply valve body and disc materials such as AISI 304 or AISI 316L, 304L and 316 materials according to your requests. This stainless steel hygienic ball valve is suitable for dairy, food, beer, beverage, pharmaceutical, cosmetics, and other industrial areas.
Sight glass for home brewing and craft brewing . Sight glass with TC connectors. The sight glass allows you to see the wort color during circulation. Also great to use during oxygenation to get a view on the oxygen flow. It’s for easy cleaning and rugged design. Normally usede between a 3-way valve and the counterflow cooler. Moreinformation, www.sansunstainless.comsansun@sansunstainless.com
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