Are you searching for a reliable and efficient mixproof valve for your hygienic applications in the food, cosmetic, pharmaceutical, dairy, beverage, or beer brewing industries? Look no further than SANSUN’s mixproof valve, a pneumatic shut-off double seat valve designed for optimal performance.
The mixproof valve features a leakage chamber, positioned between the two seats, which ensures a safe interface between two liquids, typically including a CIP solution (cleaning agent). The chamber is easily cleaned through the CIP nozzle located in the lantern. With this valve, you can simultaneously flow two products or fluids without the risk of cross-contamination. It operates spillage-free, complying with stringent hygienic standards.
Designed in accordance with EHEDG standards, this mixproof valve guarantees no leakage during the opening and closing processes. It incorporates a balanced lower seat and a single-acting pneumatic actuator for efficient operation. The valve is easily assembled and disassembled by loosening a clamp fastener. The open lantern design allows for visual inspection of the shaft sealing, ensuring smooth functionality. Additionally, the body is 360º adjustable for enhanced flexibility.
Our mixproof valve is constructed using high-quality materials. Parts in contact with the product are made of stainless steel AISI 316L (1.4404), while other stainless steel components are crafted from AISI 304 (1.4301). The gasket is made of EPDM, in compliance with FDA and EC 1935/2004 regulations. The valve boasts excellent surface finishes, with a bright polish Ra ≤ 0.8 μm internally and a matte finish externally.
To cater to specific requirements, we offer various options for gaskets, including FPM and HNBR. We also provide different connection types, a C-TOP+ control unit, external position sensors, and the option for an internal surface finish of Ra ≤ 0.5 μm.
Our mixproof valve ensures safe and efficient flow management. Its double-seat design minimizes the risk of product contamination and guarantees spillage-free operation. The valve incorporates double lip seals for added protection and operates in a safe and hygienic manner. Maintenance is made easy and fast with the top-loaded design, and the valve does not require any adjustable components. It also features built-in leakage detection on all seals for peace of mind. In terms of cost-effectiveness, a single Unique Mixproof valve can often replace multiple other types of valves, saving you both time and money.
Choose SANSUN’s mixproof valve for reliable and efficient flow management in your hygienic applications. Our commitment to quality and customer satisfaction ensures that you receive a top-of-the-line product that meets your specific needs.
Shut-off Double Seat Mixproof Valve , Divert Single Seat Valve,Shut-off Single Seat Valve,
Are you looking for a high-quality, reliable and efficient sanitary valve for your food, cosmetic, pharmaceutical, dairy, beverage or beer brewing industry? Look no further than the SANSUN sanitary stainless steel diaphragm valve with pneumatic actuator and clamp connections.
Our diaphragm valve is designed to provide excellent flow control and can be used for both open/close duties and sampling in various applications, including biological systems, laboratory engineering, and more. It operates pneumatically via a plastic or stainless steel actuator, providing reliable and efficient performance.
The body of the valve is made from ASTM A351 CF3M (1.4435) as default, AISI 316L Forged Body (1.4435), ASME BPE 316L, or 1.4435-BN2 (316L) Fe＜0.5% Forged Body. The seat material for the diaphragm is made from EPDM+PTFE and has the option for a single EPDM, EPDM+PTFE (2-piece), or Viton (FPM) diaphragm. The end connections are butt-welded or sanitary tri-clamp, making it easy to install and use.
The maximum working pressure is normally closed EPDM 87psi (6bar), PTFE 65psi (4.5bar) as default, normally closed EPDM 116psi (8bar), PTFE 87psi (6bar) as an option, and normally open and double action EPDM 116psi (8bar), PTFE 87psi (6bar). The working temperature ranges from -22°F to 302°F/-30 to 150℃ (Depending on Seal Material) (Stainless Actuator) and -22°F to 266°F/-30 to 130℃ (Depending on Seal Material) (Plastic D27Actuator).
The internal finish of the valve is Ra 16 ~ 32µin (0.4 ~ 0.8µm), Ra 25µin as default, while the external finish is Ra 16 ~ 32µin (0.4 ~ 0.8µm), Ra 32µin as default. The pneumatic actuator types are plastic actuator or stainless actuator, and the actuator operation types are normally closed (NC) – air to open and spring to close; normally open (NO) – air to close and spring to open; and air to air (AA) – air to open, air to close. The actuator air pressure is 58 ~ 102psi (4 ~ 7bar).
Our valve also features a unique seal design with no dead angles, an EHEDG certified sealing concept, and a stainless steel bonnet with sanitary internals. It has a sanitary surface finish with Ra < 0.4µm or EP (SF1 and SF4), and a manual handle and pneumatic actuator that are interchangeable. There is also a wide selection of body types to choose from, including U type/T type/Multiport.
All of our valves are 100% hydraulic tested and inspected, and meet the standards of ASME BPE, 3A, DIN, ISO / IDF. We hold certificates for 3A, FDA, and PED 97/23/EC.
In addition, our valve comes with a range of operational options, including plastic handwheel, stainless handwheel, pneumatic plastic actuator, pneumatic stainless steel actuator, electric actuator, and units for intelligent control and indication, such as proximity switches (position sensor), limit stroker, C-top control, and IL-top control (positioner).
Pressure builds up inside the bellows expanding it and driving the attached plug (ball or conical tip) into the orifice at the trap outlet. The trap will stay in that closed position until the bellows temperature falls below saturation temperature.
What is sanitary steam? Clean steam is a sterile, safe steam that can be used to sterilize and clean items in a cleanroom or other pharmaceutical or medical setting with strict cleanliness criteria. The industry uses clean steam—rather than standard steam—for higher levels of steam sterilization and humidification
Where should steam traps be installed? Locate the steam trap below the lowest condensate discharge point of the equipment. Never install a rise in the pipe ahead of a steam trap. Check valves should be installed after the steam traps in most applications.
Sanitary steam traps are an essential component in steam systems used in various industries, such as food, cosmetic, pharmaceutical, dairy, and beverage. They ensure that condensate is discharged and non-condensable gas is removed from the system, allowing for efficient and effective operation. The SV5001 Sanitary Steam Trap from SANSUN is a balanced port, thermostatic steam trap specifically designed for use in validated clean steam systems.
Designed with Sanitary Standards in Mind The SV5001 steam trap follows ASME BPE guidelines, with all internal wetted parts having a 20Ra µin finish, a self-draining design, and all relevant material, marking, and documentation guidelines. The use of these guidelines ensures that the steam trap meets sanitary standards for use in the food, cosmetic, pharmaceutical, dairy, and beverage industries.
High Flow Rates at Low Pressures The SV5001 has been specifically designed to provide higher flow rates at low pressures and low subcooling levels. In lab testing, the SV5001 consistently exhibited excellent flow rates at subcooling levels of less than 3°F (<1,7°C). Low subcooling operation reduces the probability of temperature validation faults and resultant SIP delays. It also ensures that condensate won’t back up and wet (cool) the upstream validated temperature sensor.
Two Base Designs There are two base designs within the SV5001 product range: the standard SV5001, which is good for differential pressures (P1) up to 50 psi (3,4 bar), and the SV5001 Option “P” for differential pressures ranging from 45 – 90 psi (3,1 – 6,2 bar). Both designs are rated to 90 psi (6,2 bar) operating pressure but are recommended for use within the specified inlet pressure ratings.
Easy to Use and Maintain During start-up, the bellows element is contracted and fully open to discharge all non-condensable gas and condensate. The heat of entering steam causes the element to expand, closing the valve. As condensate accumulates in the body, the element cools, causing the bellows/stem tip to retract, allowing condensate to drain. The SV5001 steam trap is easy to install and maintain, making it an ideal solution for clean steam systems.
Applications and Specifications The SV5001 steam trap is suitable for a wide range of applications, including sterilization drainage for fermenters, bioreactors, separation and filtration equipment, lyophilizers, autoclaves, process piping equipment, and steam barriers. It comes in four sizes, 1/2”, 3/4″, 1″, 1-1/2″, and three end connections, ASME, DIN/ISO Sanitary Tri-Clamp, and ASME/DIN/ISO Tube Ends. The materials used for construction are all 316L stainless steel, with gaskets that are FDA and USP Class VI compliant.
The SV5001 Sanitary Steam Trap from SANSUN is a reliable and effective solution for clean steam systems in the food, cosmetic, pharmaceutical, dairy, and beverage industries. It is designed to meet the highest sanitary standards, with excellent flow rates and easy installation and maintenance. Contact SANSUN today to learn more about this product and how it can benefit your operations.
Sanitary steam traps / hygienical Steam Traps / Clean Steam Traps are used in industries where steam purity is critical, such as in the food and beverage, pharmaceutical, and biotechnology industries. These traps are designed to remove condensate and other impurities from steam systems while maintaining the purity of the steam.
Clean steam traps and accessory devices for process SIP and distribution line condensate removal, 1/2″ – 2″ (DN15 – DN80), tri-clamp, weld end or NPT connections, low flow to very high flow, all with low subcooling.
SANSUN offers the Pharma industries the broadest range of Clean Steam traps for SIP condensate removal and devices that provide unique solutions to common SIP problems.
Single steam traps that cover cool condensate loads at 20 psid (1,38 bar-d) from 1934 lbs/hr (877 kg/hr) to very large vessel heat-up loads up to 12,758 lbs/hr (5787 kg/hr).
The industry first developed for:
space constrained installations with as little as 2.5″ (64mm) of distance between validation sensor and steam trap dramatically reducing the probability of validation temperature alarms The industries’ first device developed to reduce the capital cost associated with under vessel SIP tubing and control requirements.
The industries first devices developed to increase the uptime for your process vessels by reducing SIP heat-uptimes, while minimizing clean steam use.
The free flow of condensate, seamless design to the maximum extent to suppress bacterial accumulation; The “fail-open” characteristic minimizes the possibility of critical operation shutdown; The large valve mouth design can quickly discharge a large amount of air to ensure rapid start-up, prevent blockage, and ensure continuous operation. Self draining when installed vertically (body outlet side down)
either vertical or horizontal connections The internal non-retention structure, self-emptying design of condensate, surface roughness RA<0.6um to prevent bacterial growth.
If you’re looking for a sanitary lobe pump for your dairy, food-processing, beverage, cosmetics, pharmaceutical or fine chemicals industry, look no further than our positive displacement rotary lobe pump from SANSUN.
Our pump is specifically designed to handle all types of fluid, regardless of their viscosity, without any damage to the product. Our lobe pump has been designed with special lobes to pump fragile solids like curd.
Our rotary lobe pump is made from cast stainless steel, including the pump casing, cover and tri-lobe rotors with sanitary attachments.
Our pump comes with an external single mechanical seal made from C/SiC/EPDM that is balanced and has a hygienic design. If you require other materials, we can provide them as well.
In terms of materials, the parts in contact with the product are made of stainless steel AISI 316L, while the bearing support is GG 25, and the gaskets in contact with the product are made from EPDM.
Our pump has a surface finish with internal Ra<0.8 μm and external matt. Additionally, we offer various options for mechanical seals, flushed mechanical seals, double mechanical seals, lip seals, gland packing, O-ring, and relief valves. We also offer various kinds of drives and protections like a gearbox drive with optional frequency converter, pulley/mechanical drive speed selector, trolley and/or control panel, and more.
SANSUN Stainless offers three-piece encapsulated tri-clamp ball valves made of 316 stainless steel, suitable for high-pressure industries. Our valves are easy to maintain, replace, and clean. Pneumatic types with actuators are available. View sizes and dimensions now.
SANSUN Stainless provides high-quality, durable, and reliable three-piece encapsulated tri-clamp ball valves made of 316 stainless steel. Our valves are designed to meet the demanding requirements of high-pressure industries and offer exceptional performance in a range of applications.
Our clamped ball valves are easy to maintain, replace, and clean, making them a popular choice among engineers and operators. Additionally, our valves come with a locking handle and blow-out proof stem for added safety and security.
If you require automated control, our valves can be supplied with pneumatic actuators. We also offer options to change the clamped ball valve to threaded or welded, among others, to meet specific needs.
Our valves have a body working pressure of 1000 PSI WOG and an operating temperature range of -4°F to 300°F. They also come with a 90-day limited warranty and ship factory-direct.
To ensure safe and secure connections, we recommend using our single-pin heavy-duty clamp and clamp gaskets, which can be purchased separately.
Browse our website to view the dimensions and sizes of our three-piece stainless steel tri-clamp ball valves. You can also find part numbers, assembly instructions, and operating manuals on our site.
Choose SANSUN Stainless for reliable, high-quality ball valves for your process flow control needs.
Sanitary Stainless Steel Ball Valves: A Key Component in the Food and Beverage Industry
Sanitary stainless steel ball valves are an essential component in the food and beverage industry, ensuring that processes run smoothly and efficiently. These valves are designed for use in applications where cleanliness and hygiene are of utmost importance, such as in the production of food, dairy products, beverages, and pharmaceuticals.
At SANSUN, we specialize in the manufacturing of sanitary stainless steel ball valves that meet the strictest industry standards. Our valves are made of high-quality materials and are designed to withstand harsh environments and frequent use. In this article, we’ll take a closer look at the benefits of using sanitary stainless steel ball valves in the food and beverage industry.
Benefits of Sanitary Stainless Steel Ball Valves
Hygienic Design: Sanitary stainless steel ball valves are designed to be easy to clean and sanitize, making them ideal for use in the food and beverage industry. Their smooth surfaces and minimal dead spaces ensure that no bacteria or contaminants can accumulate, reducing the risk of contamination and ensuring product purity.
Durability: Sanitary stainless steel ball valves are highly durable and can withstand high temperatures, corrosive substances, and frequent use. This makes them ideal for use in applications that require frequent cleaning and maintenance.
Versatility: Sanitary stainless steel ball valves can be used in a variety of applications, including flow control, diversion, and shut-off. They can be customized to fit specific requirements, such as size, pressure rating, and temperature range.
Cost-Effective: Sanitary stainless steel ball valves are a cost-effective solution for the food and beverage industry. They require minimal maintenance and have a long service life, reducing the need for frequent replacements and repairs.
Compliance: Sanitary stainless steel ball valves are designed to comply with industry standards and regulations, ensuring that your processes meet the strictest hygiene and safety requirements.
Choosing the Right Sanitary Stainless Steel Ball Valve
When choosing a sanitary stainless steel ball valve, it’s important to consider factors such as the size, pressure rating, and temperature range. At SANSUN, we offer a range of sanitary stainless steel ball valves that can be customized to fit your specific requirements. Our valves are made of high-quality materials and are designed to meet industry standards and regulations.
In conclusion, sanitary stainless steel ball valves are a critical component in the food and beverage industry, ensuring that processes run smoothly and efficiently while maintaining the highest standards of hygiene and safety. At SANSUN, we are committed to providing our customers with high-quality sanitary stainless steel ball valves that meet their specific needs and requirements. Contact us today to learn more about our products and services.
Three-piece stainless steel tri-clamp ball valve for process flow control.
Easily control the flow of your process lines with this encapsulated ball valve. Connect to existing sanitary process lines with tri-clover clamp connections.
Three Piece Encapsulated Tri-Clamp Ball Valve 316 Stainless Steel Body Working Pressure: 1000 PSI WOG Operating Temperatures: -4° F – 300° F Locking Handle Blow-out proof stem Actuated Ball Valve Model Also Available
Three piece, full bore sanitary ball valves, low ferrite 316L, 1/2″ – 4″ (DN15 – DN100), TFM seats (cavity and non-cavity) and seals, for pharma clean steam, air and gas, acids and pneumatic conveyance of pharma powders.
Generally speaking, the Tri-Clamp Fittings, Sanitary Valves,Sanitary Hoses,Sanitary Strainers,Sanitary pumps are necessary component for beer brewing, and for Food, beverage, pharmaceutical, dairy industries.
Tri-Clamp Fittings Some of the most common and popular types of stainless fittings are tri-clamp, also known as tri-clover. These have a practical and straightforward design.
Using a gasket and clamp, the tri-clamp system creates a leak-proof environment for your favorite beverage.
Tri-clamp fittings connect flush against each other, with a gasket seal in-between. They are held firmly together by a clamp, which completes the assembly. Elegant and low maintenance, this is the industry standard.
Because the design is so simple, this means sanitization and assembly are quick. Even replacing gaskets is a breeze, making these fittings great long-term investments.
Tri-clamp fittings come in a variety of designs and sizes to fit every possible need. In our selection, there are reducers, elbows, laterals, and much more. You can design the perfect brewing system for just about any need.
You may hear the term “tri-clover” when discussing fittings. Generally, the term is interchangeable with tri-clamp. Without going into historical context, both stainless connectors are essentially the same.
Sanitary Valves Valves can come in a variety of designs to suit your particular needs. Whether you need to reduce interior tank pressure with a relief valve during fermentation or introduce clean water with a simple ball valve, valves are an important component of your hardware.
Quality stainless steel fittings should fit valves and match the style you desire. A suitable valve should be leak-free, operate efficiently, and be simple to clean. They’re also available in various types of seating material and handle colors.
The most common types of valves are ball valves and butterfly valves. The former is a ball with a hole drilled through it, allowing flow when rotated. The latter is a disk that turns on a shaft.
Ball valves offer less all-around resistance and can maintain pressure more efficiently, while butterfly valves are generally cheaper and easier to maintain.
Sanitary Hoses Food grade hoses allow you to transport the beverage from one place to another. They do so while offering flexibility and cost-effectiveness.
These must be USDA and FDA compliant and can come in various lengths and fittings to pair with the rest of your brewers’ hardware.
Quick disconnects are easy with quality hoses that use stainless connectors. These are made from various materials with different temperature ranges.
Sometimes hoses are made for the type of beverage you’re moving, such as wine or beer, making for more diverse options in your setup.
Sanitary pumps are suitable for transporting clean liquid materials without solid particles, pure water and other medical products, beverages, and alcohol.
Sanitary Strainers The last of the brewers’ hardware we’ll be discussing are stainless strainers. These provide another tool in your hardware toolbox.
Whether being used as tank sprayers or mesh filtration, they improve the product’s purity and quality.
Even mesh overlays should be made with high-quality stainless steel. They should also come in various sizes and lengths, thus allowing for better control throughout the brewing process.