Hygienic Double Seat Mix Proof Valve

DOUBLE SEAT VALVE WITH AUXILIARY EXTERNAL CLEANING

Revolutionizing Hygiene and Efficiency: SANSUN’s Hygienic Double Seat Mix Proof Valve

In the intricate landscape of industries such as food, cosmetics, pharmaceuticals, dairy, beverages, and beer brewing, where precision, hygiene, and efficiency are non-negotiable, SANSUN introduces the Hygienic Double Seat Mix Proof Valve – a game-changer in simultaneous fluid handling.

Simultaneous Flow, Zero Contamination

Designed with innovation in mind, our Hygienic Double Seat Mix Proof Valve facilitates the concurrent flow of two distinct products or fluids through the same valve, eliminating the risk of cross-contamination. Safety is paramount, and this valve’s special design ensures not only seamless operation but also effortless maintenance without the need for specialized tools.

Space Optimization and Cost Efficiency

Operating at the forefront of production plants, these valves have a profound impact. By enabling a reduction in the number of single seat valves required, they optimize the utilization of available installation space. The result? Reduced plant costs and increased space efficiency, making them indispensable in beverage, dairy, food, chemical, and pharmaceutical industries.

Double Assurance: Independent Plugs and Seals

Our Hygienic Double Seat Mix Proof Valve boasts two independent plugs and seals, creating a foolproof barrier to separate the flow of liquids and prevent cross-contamination. The space between these seals forms a leakage chamber at atmospheric pressure during every working condition. In the rare event of any leakage, the product flows into the leakage chamber and exits through the bottom outlet for easy detection. When the valve is open, the leakage chamber is sealed, ensuring uninterrupted flow from one line to the other.

Ensuring Maximum Product Safety

Safety is not just a feature; it’s the foundation of our valve’s design. The Hygienic Double Seat Mix Proof Valve ensures safe, efficient, and hygienic handling of two fluids through the same valve without the risk of cross-contamination. This not only guarantees maximum product safety but also minimizes the risk of any undesirable mixing.

Boosting Productivity with Spillage-Free Operation

Enhanced product yield is a natural outcome of our valve’s cost-effective, spillage-free operation. It not only optimizes plant efficiency but also elevates cleanability standards. With more uptime due to the spillage-free design, double lip seal, built-in leakage detection, and leakage chamber, you can trust in uninterrupted, efficient operation.

Tailored to Your Needs

Flexibility is key. Our Hygienic Double Seat Mix Proof Valve is fully configurable, offering a broad range of models and options to meet virtually any hygienic processing requirement. Whatever your industry demands, we have the solution.

In a world where precision and efficiency matter, SANSUN’s Hygienic Double Seat Mix Proof Valve stands tall. Invest in a valve that not only meets industry standards but sets them. Elevate your operations with the assurance of safety, efficiency, and hygiene. Choose SANSUN – where innovation meets reliability.

Double seat valves
Hygienic Double Seat Mix Proof Valves
Double seat valve
Mix Proof Valves
Double seat valves cluster
SHUT-OFF DOUBLE SEAT MIXPROOF VALVE
DOUBLE SEAL MIXPROOF VALVE
TANK BOTTOM DOUBLE SEAT VALVE
DOUBLE SEAT VALVE WITH AUXILIARY EXTERNAL CLEANING
DOUBLE SEAT VALVE WITH STEAM BARRIER
DOUBLE SEAT VALVE WITH STEAM BARRIER AND AUXILIARY

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Divert Single Seat Valve

Unlocking Efficiency and Hygiene with SANSUN’s Divert Single Seat Valve

In the ever-evolving landscape of the food, beverage, and pharmaceutical industries, efficiency, reliability, and hygiene are paramount. SANSUN understands the unique needs of these sectors and offers a cutting-edge solution – the Divert Single Seat Valve. As a professional manufacturer of stainless steel sanitary valves, fittings, and pumps, SANSUN’s commitment to quality shines through in this innovative product.

Application Versatility

The Divert Single Seat Valve is a hygienic pneumatically operated valve engineered to excel in flow diversion applications within the food, beverage, and pharmaceutical processing industry. It has quickly become an indispensable component for streamlining operations and maintaining uncompromised product integrity.

High-Quality Construction

This valve is crafted from SS316L for its wetted surfaces, ensuring durability and resistance to corrosion, a non-negotiable attribute in these industries. What sets the Divert Single Seat Valve apart is its simplicity. With few moving parts, it guarantees high reliability and reduced maintenance, minimizing downtime and operational costs.

Effortless Maintenance and Cleaning

In an industry where time is money, the Divert Single Seat Valve stands out. Its design facilitates easy cleaning, and the valve’s seat gasket can be replaced in under seven minutes, all without the need to remove the valve from the line or employ any specialized tools. This quick turnaround ensures minimal disruption to your processes and maximum productivity.

Repairable Actuator

Not content with just offering a reliable valve, SANSUN goes the extra mile with a repairable actuator. This feature means that in the event of any issues, you can easily address them without the need for extensive replacements, reducing long-term operational costs.

Materials That Exceed Expectations

Product wetted steel parts are constructed from AISI 316L with an internal Ra of less than 0.8 μm, ensuring a smooth surface for enhanced hygiene and product purity. Other parts are made from stainless steel AISI 304. The plug gasket is crafted from EPDM, while other product-wetted seals are of EPDM as well, meeting industry standards for safety and quality.

Technical Excellence

The Divert Single Seat Valve performs under pressure. It boasts a maximum working pressure of 145 psi (10 bar) and can handle full vacuum conditions when needed. The working temperature specifications vary based on the specific requirements of your application, ensuring flexibility across a wide range of operating environments.

Efficient Working Principle

This innovative valve is operated by a single-acting, double-acting pneumatic actuator, or manual handle, offering versatile control options. Compressed air is applied to the actuator, which moves the shaft to position the valve in either the “open” or “closed” state, making it highly adaptable to your operational needs.

Enhancing Process Integrity

Divert Single Seat Valves excel in maintaining product purity. They are designed with one seal for each switching position, effectively separating particular pipelines from one another. This feature guarantees that incompatible fluids never mix, ensuring the highest standards of product integrity and safety.

In an industry where efficiency and hygiene are paramount, SANSUN’s Divert Single Seat Valve is the answer. This innovative, high-quality valve will enhance your operations, streamline your processes, and bolster your commitment to product purity and safety. Invest in excellence and partner with SANSUN for all your sanitary valve needs.

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Pneumatic Butterfly Valve with Positioner

our Pneumatic Butterfly Valve with Positioner is ready for our customer.

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Regulating pneumatic butterfly valve can be applied in various fluid control systems, such as food and beverage, wine, pharmaceutical and other industries. The valve has feature of no dead ends, large flow, simple maintenance, small volume appearance.
◆ Support: DEVICE NET BUS
◆ Standard: Single-acting, double-acting (option)
◆ One-touch auto-tuning function
◆ Support for manual operation
◆ Power Supply: DC 24V ± 10%
◆ Analog Signals: 0/4-20mA, 0-5/ 10V
◆ Size: 1″-4″, DN25-DN100
◆ Material: 304 /316L
◆ Pressure: 10bar
◆ Temperature: 130 ℃
◆ Inner Surface Roughness: Ra0.4μm (option)
◆ Connection: weld, clamp, thread, flange and other standards

Pneumatic Butterfly Valve+C-TOP /Regulation type pneumatic butterfly valve /

Pneumatic Butterfly Valve both manual and automatic operation, can be used in industrial applications in fluid products, such as food processing, pharmaceutical and chemical industries.
Size: DN10-DN300, 1/2″-12″
Temperature: 130 ℃
Pressure: 10bar
Material: ASTM T304 / T316L, 1.4301 / 1.4404
Connection: Thread, Flange, Weld, Clamp
Operation Standard: DIN SMS RJT 3A ISO IDF
Pneumatic operation: Single acting, Double acting, Three action
Certificate: PED / 97/23 / EC, health wading license

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STAINLESS STEEL THERMOSTATIC AIR VENT

Sanitary steam traps

STAINLESS STEEL THERMOSTATIC AIR VENT , STAINLESS STEEL THERMOSTATIC CLEAN STEAM TRAP, THERMOSTATIC STEAM TRAP FOR PURE AND CLEAN STEAM SYSTEMS,

Balanced pressure thermostatic steam
trap recommended for use in reactors,
sterilizers and distribution lines in clean
and pure steam systems.

  1. Free-draining, virtually crevice-free design
    minimizes the possibility of bacteria buildup.
  2. Patented “fail open” feature minimizes
    interruption of critical operation.
  3. Large orifice provides high air venting
    capacity for rapid start-up and resists
    plugging to ensure continuous operation.
  4. Compact for easy installation.
  5. Maintainable design lowers cleaning costs.
  6. LV6P polished to 0.8 μm (20 micro-inch) Ra
    inside and 1.2 μm (30 micro-inch) Ra
    outside, with an electro-polish option to
    further resist bacterial growth.

Sanitary steam traps / hygienical Steam Traps / Clean Steam Traps is a vertical body thermostatic air vent, with all AISI316L construction designedfor use in clean steam systems. Normal operation isclose tosaturated steamtemperature.

Fermenter sterilization, steam barriers (block
& bleed systems), sterilizer drainage and air
venting, CIP/SIP system condensate drainage,
and sterilization of process vessels and pipes.

Sample Specification
Steam trap shall be self-adjusting balanced pressure type capable of operating
close to saturated steam temperature. All
wetted parts shall be manufactured from
316L stainless steel. Air Vent shall be
maintainable, and shall be completely
self-draining when installed in vertical
pipeline. Connections shall be 0.065”
extended O.D. tube, Tri-Clamp® compatible, or screwed NPT.

Maintenance
The Sanitary steam traps is a maintainable trap.
Maintenance on the Sanitary steam trapscan be performed once the steam trap is isolated from
system and return line pressure. Complete
Installation & Maintenance instructions are
given in IM-P123-23, which is included
with the product.

The traps are designed for installation in
vertical lines with the flow downward to
ensure self-draining. The element may be
damaged if it is exposed to superheated
steam. Full-flow isolating valves, such as
Spirax Sarco Model M70i Clean Steam Ball
Valve, should be installed so as to permit
servicing.

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Sanitary stainless steel Manhole Cover for tank

Introducing SANSUN’s high-quality sanitary stainless steel Manhole Cover for tanks, a must-have product for various industries including food, cosmetics, pharmaceuticals, dairy, beverages, and beer brewing. As a professional manufacturer of stainless steel sanitary valves, fittings, and pumps, SANSUN is dedicated to providing top-notch solutions for your sanitary needs.

Our sanitary stainless steel Manhole Cover is designed to ensure the integrity and safety of your tanks. It serves as a secure access point, allowing easy entry for inspection, maintenance, and cleaning processes. Crafted from premium-grade stainless steel, this Manhole Cover guarantees exceptional durability, corrosion resistance, and hygiene compliance.

Key Features and Benefits:

Robust Construction: The Manhole Cover is constructed using high-quality stainless steel, ensuring longevity and resistance to harsh operating conditions.

Hygienic Design: Our Manhole Cover adheres to strict sanitary standards, making it ideal for industries with rigorous cleanliness requirements. The smooth surface finish and seamless construction prevent the accumulation of contaminants and facilitate easy cleaning.

Secure Access: The Manhole Cover provides a reliable and convenient access point for tank inspection, maintenance, and cleaning procedures. Its sturdy design ensures a tight seal to prevent any leakage or contamination.

Easy Installation: Installing the Manhole Cover is a breeze. It is designed for simple and efficient installation, saving you time and effort.

Versatile Application: This Manhole Cover is suitable for a wide range of tank applications, including storage tanks, process vessels, fermenters, and more.

Enhanced Safety: With its robust construction and secure sealing, the Manhole Cover promotes safety by preventing accidental spills, leaks, and potential hazards.

Compliance with Regulations: Our Manhole Cover meets industry standards and regulations, giving you peace of mind and ensuring compliance with sanitary requirements.

By choosing SANSUN’s sanitary stainless steel Manhole Cover for your tanks, you can rest assured that you have a reliable and durable solution that upholds the highest sanitary standards. With our focus on quality craftsmanship, we aim to provide products that enhance efficiency, safety, and hygiene in your operations.

The manway is a ideal way to check or clean tank inside, also can beused as feed port.There are round, rectangular,elliptical, and pressure type,1-5 bar pressure is common use,customized is available.When need repair the tank,first to unscrew the handwheel(use to fixed manhole cover and supply the force to axial seal),then open the manhole cover by the handle which fixed in the manhole cover (manhole cover is jointed together by hinge and frame,to ensure accuately closure when the manhole cover close,and the hinge can let the opened manhole cover stop above 30 degree angle of upright position),thus the serviceman can check the storage tank,when the manhole cover closed ,both of the seal of manhole cover and the tank can ensure complete sealing ,so we can avoid leakage of the tank.The man hole is mainly used for pressure vessel in the fields of food,beverage, chemical, etc.

Partner with SANSUN today and experience the excellence of our sanitary solutions. Trust us to deliver the highest quality stainless steel products that meet your specific needs and exceed your expectations.

More information,please contact us at http://www.sansunsstainless.com

Sanitary stainless steel Manhole Cover for tank 1
Sanitary stainless steel Manhole Cover for tank 2
Sanitary stainless steel Manhole Cover for tank 3

Manufacturer Of Mixproof Valve

Shut-off Double Seat Mixproof Valve

Are you searching for a reliable and efficient mixproof valve for your hygienic applications in the food, cosmetic, pharmaceutical, dairy, beverage, or beer brewing industries? Look no further than SANSUN’s mixproof valve, a pneumatic shut-off double seat valve designed for optimal performance.

The mixproof valve features a leakage chamber, positioned between the two seats, which ensures a safe interface between two liquids, typically including a CIP solution (cleaning agent). The chamber is easily cleaned through the CIP nozzle located in the lantern. With this valve, you can simultaneously flow two products or fluids without the risk of cross-contamination. It operates spillage-free, complying with stringent hygienic standards.

Designed in accordance with EHEDG standards, this mixproof valve guarantees no leakage during the opening and closing processes. It incorporates a balanced lower seat and a single-acting pneumatic actuator for efficient operation. The valve is easily assembled and disassembled by loosening a clamp fastener. The open lantern design allows for visual inspection of the shaft sealing, ensuring smooth functionality. Additionally, the body is 360º adjustable for enhanced flexibility.

Our mixproof valve is constructed using high-quality materials. Parts in contact with the product are made of stainless steel AISI 316L (1.4404), while other stainless steel components are crafted from AISI 304 (1.4301). The gasket is made of EPDM, in compliance with FDA and EC 1935/2004 regulations. The valve boasts excellent surface finishes, with a bright polish Ra ≤ 0.8 μm internally and a matte finish externally.

To cater to specific requirements, we offer various options for gaskets, including FPM and HNBR. We also provide different connection types, a C-TOP+ control unit, external position sensors, and the option for an internal surface finish of Ra ≤ 0.5 μm.

Our mixproof valve ensures safe and efficient flow management. Its double-seat design minimizes the risk of product contamination and guarantees spillage-free operation. The valve incorporates double lip seals for added protection and operates in a safe and hygienic manner. Maintenance is made easy and fast with the top-loaded design, and the valve does not require any adjustable components. It also features built-in leakage detection on all seals for peace of mind. In terms of cost-effectiveness, a single Unique Mixproof valve can often replace multiple other types of valves, saving you both time and money.

Choose SANSUN’s mixproof valve for reliable and efficient flow management in your hygienic applications. Our commitment to quality and customer satisfaction ensures that you receive a top-of-the-line product that meets your specific needs.

Shut-off Double Seat Mixproof Valve , Divert Single Seat Valve,Shut-off Single Seat Valve,

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http://www.sansunstainless.com

Sanitary Diaphragm Valve with Stainless steel pneumatic actuator

Are you looking for a high-quality, reliable and efficient sanitary valve for your food, cosmetic, pharmaceutical, dairy, beverage or beer brewing industry? Look no further than the SANSUN sanitary stainless steel diaphragm valve with pneumatic actuator and clamp connections.

Our diaphragm valve is designed to provide excellent flow control and can be used for both open/close duties and sampling in various applications, including biological systems, laboratory engineering, and more. It operates pneumatically via a plastic or stainless steel actuator, providing reliable and efficient performance.

The body of the valve is made from ASTM A351 CF3M (1.4435) as default, AISI 316L Forged Body (1.4435), ASME BPE 316L, or 1.4435-BN2 (316L) Fe<0.5% Forged Body. The seat material for the diaphragm is made from EPDM+PTFE and has the option for a single EPDM, EPDM+PTFE (2-piece), or Viton (FPM) diaphragm. The end connections are butt-welded or sanitary tri-clamp, making it easy to install and use.

The maximum working pressure is normally closed EPDM 87psi (6bar), PTFE 65psi (4.5bar) as default, normally closed EPDM 116psi (8bar), PTFE 87psi (6bar) as an option, and normally open and double action EPDM 116psi (8bar), PTFE 87psi (6bar). The working temperature ranges from -22°F to 302°F/-30 to 150℃ (Depending on Seal Material) (Stainless Actuator) and -22°F to 266°F/-30 to 130℃ (Depending on Seal Material) (Plastic D27Actuator).

The internal finish of the valve is Ra 16 ~ 32µin (0.4 ~ 0.8µm), Ra 25µin as default, while the external finish is Ra 16 ~ 32µin (0.4 ~ 0.8µm), Ra 32µin as default. The pneumatic actuator types are plastic actuator or stainless actuator, and the actuator operation types are normally closed (NC) – air to open and spring to close; normally open (NO) – air to close and spring to open; and air to air (AA) – air to open, air to close. The actuator air pressure is 58 ~ 102psi (4 ~ 7bar).

Our valve also features a unique seal design with no dead angles, an EHEDG certified sealing concept, and a stainless steel bonnet with sanitary internals. It has a sanitary surface finish with Ra < 0.4µm or EP (SF1 and SF4), and a manual handle and pneumatic actuator that are interchangeable. There is also a wide selection of body types to choose from, including U type/T type/Multiport.

All of our valves are 100% hydraulic tested and inspected, and meet the standards of ASME BPE, 3A, DIN, ISO / IDF. We hold certificates for 3A, FDA, and PED 97/23/EC.

In addition, our valve comes with a range of operational options, including plastic handwheel, stainless handwheel, pneumatic plastic actuator, pneumatic stainless steel actuator, electric actuator, and units for intelligent control and indication, such as proximity switches (position sensor), limit stroker, C-top control, and IL-top control (positioner).

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sanitary steam trap

How does a sanitary steam trap work

Pressure builds up inside the bellows expanding it and driving the attached plug (ball or conical tip) into the orifice at the trap outlet. The trap will stay in that closed position until the bellows temperature falls below saturation temperature.

What is sanitary steam?
Clean steam is a sterile, safe steam that can be used to sterilize and clean items in a cleanroom or other pharmaceutical or medical setting with strict cleanliness criteria. The industry uses clean steam—rather than standard steam—for higher levels of steam sterilization and humidification

Where should steam traps be installed?
Locate the steam trap below the lowest condensate discharge point of the equipment. Never install a rise in the pipe ahead of a steam trap. Check valves should be installed after the steam traps in most applications.

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Manufacturer Of Clean Steam Traps

Sanitary steam traps are an essential component in steam systems used in various industries, such as food, cosmetic, pharmaceutical, dairy, and beverage. They ensure that condensate is discharged and non-condensable gas is removed from the system, allowing for efficient and effective operation. The SV5001 Sanitary Steam Trap from SANSUN is a balanced port, thermostatic steam trap specifically designed for use in validated clean steam systems.

Designed with Sanitary Standards in Mind
The SV5001 steam trap follows ASME BPE guidelines, with all internal wetted parts having a 20Ra µin finish, a self-draining design, and all relevant material, marking, and documentation guidelines. The use of these guidelines ensures that the steam trap meets sanitary standards for use in the food, cosmetic, pharmaceutical, dairy, and beverage industries.

High Flow Rates at Low Pressures
The SV5001 has been specifically designed to provide higher flow rates at low pressures and low subcooling levels. In lab testing, the SV5001 consistently exhibited excellent flow rates at subcooling levels of less than 3°F (<1,7°C). Low subcooling operation reduces the probability of temperature validation faults and resultant SIP delays. It also ensures that condensate won’t back up and wet (cool) the upstream validated temperature sensor.

Two Base Designs
There are two base designs within the SV5001 product range: the standard SV5001, which is good for differential pressures (P1) up to 50 psi (3,4 bar), and the SV5001 Option “P” for differential pressures ranging from 45 – 90 psi (3,1 – 6,2 bar). Both designs are rated to 90 psi (6,2 bar) operating pressure but are recommended for use within the specified inlet pressure ratings.

Easy to Use and Maintain
During start-up, the bellows element is contracted and fully open to discharge all non-condensable gas and condensate. The heat of entering steam causes the element to expand, closing the valve. As condensate accumulates in the body, the element cools, causing the bellows/stem tip to retract, allowing condensate to drain. The SV5001 steam trap is easy to install and maintain, making it an ideal solution for clean steam systems.

Applications and Specifications
The SV5001 steam trap is suitable for a wide range of applications, including sterilization drainage for fermenters, bioreactors, separation and filtration equipment, lyophilizers, autoclaves, process piping equipment, and steam barriers. It comes in four sizes, 1/2”, 3/4″, 1″, 1-1/2″, and three end connections, ASME, DIN/ISO Sanitary Tri-Clamp, and ASME/DIN/ISO Tube Ends. The materials used for construction are all 316L stainless steel, with gaskets that are FDA and USP Class VI compliant.

The SV5001 Sanitary Steam Trap from SANSUN is a reliable and effective solution for clean steam systems in the food, cosmetic, pharmaceutical, dairy, and beverage industries. It is designed to meet the highest sanitary standards, with excellent flow rates and easy installation and maintenance. Contact SANSUN today to learn more about this product and how it can benefit your operations.

Sanitary steam traps- hygienical Steam Traps -Clean Steam Traps 02

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Manufacturer Of Sanitary Steam Traps

Sanitary steam traps / hygienical Steam Traps / Clean Steam Traps are used in industries where steam purity is critical, such as in the food and beverage, pharmaceutical, and biotechnology industries. These traps are designed to remove condensate and other impurities from steam systems while maintaining the purity of the steam.

Clean steam traps and accessory devices for process SIP and distribution line condensate removal, 1/2″ – 2″ (DN15 – DN80), tri-clamp, weld end or NPT connections, low flow to very high flow, all with low subcooling.

SANSUN offers the Pharma industries the broadest range of Clean Steam traps for SIP condensate removal and devices that provide unique solutions to common SIP problems.

Single steam traps that cover cool condensate loads at 20 psid (1,38 bar-d) from 1934 lbs/hr (877 kg/hr) to very large vessel heat-up loads up to 12,758 lbs/hr (5787 kg/hr).

The industry first developed for:

space constrained installations with as little as 2.5″ (64mm) of distance between validation sensor and steam trap
dramatically reducing the probability of validation temperature alarms
The industries’ first device developed to reduce the capital cost associated with under vessel SIP tubing and control requirements.

The industries first devices developed to increase the uptime for your process vessels by reducing SIP heat-uptimes, while minimizing clean steam use.

Sanitary steam traps / hygienical Steam Traps / Clean Steam Traps

The free flow of condensate, seamless design to the maximum extent to suppress bacterial accumulation;
The “fail-open” characteristic minimizes the possibility of critical operation shutdown;
The large valve mouth design can quickly discharge a large amount of air to ensure rapid start-up, prevent blockage, and ensure continuous operation.
Self draining when installed vertically (body outlet side down)

  • either vertical or horizontal connections
    The internal non-retention structure, self-emptying design of condensate, surface roughness RA<0.6um to prevent bacterial growth.
Sanitary steam traps hygienical Steam Traps Clean Steam Traps

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